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Thickness: I make knives from 1/8", 3/16", and 1/4" stock.
With proper grind and edge geometry they can all be made to cut very well, but it is important to realize that generally, the thicker the blade the less slicing ability it has, while being a stronger blade. It is best to envision what you will be using the knife for the most and choose accordingly.

I prefer 3/16" knives for the most part, as they give a good balance of mass and slicing ability. Most of my knives come with a full flat or convex grind, so they all slice well, but for harder use applications I tend to make the cross sections a little thicker.

I currently am making my knives from a variety of steels. I will try to describe the attributes of each and the pro's and con's of each one.

1084 is a high carbon steel that makes an excellent knife. At this point it is my personal favorite. It takes and holds and excellent edge, and is easy for the average person to re-sharpen.

1084 will rust if it is neglected, therefore I would only recommend this steel for the knife guys or to those who are committed to performing maintenance. You are a knife guy if you have your knife in your hand at least 10 times a day. Guys who use their knives this much don't tend to get them rusty. Maintenance is as simple as keeping the knife dry and cleaning and oiling it once in a while. A coat of carnuba wax or renaissance wax is great for 1084 knives too.

For a knife that you plan to leave sitting in the sheath for who knows how long before you might need it, one of the stainless steels would be better.

1084 can also be parkerized. Parkerizing is a process that leaves a heavy black oxide on the surface of the blade. Parkerizing is porous, and is a great surface to hold oil to prevent the blade from rusting, plus it looks very good in my opinion. Parkerizing is a 100 year old process that is still used today on military weapons.

D2 tool steel is an excellent knife steel. It is nearly stainless, but will still rust if neglected. It is somewhat harder to sharpen than 1084, but takes and holds an excellent edge. I usually do D2 in a bead blasted finish, which hold a coat of oil pretty well, so this one can sit in the sheath for a while and be ok.

Ats34, 154 CM these are basically the same steel. Very rust resistant, but will rust if absolutely neglected. Stainless steels stain LESS than carbons steels.
Takes a good edge and holds it, but somewhat harder to sharpen for the average user. Good for those who just want to carry a knife just in case, but don't expect to have to sharpen in the field very often.

5160 is a great high carbon spring steel that is used for large knives that will be choppers and subjected to shock. It holds a good edge, re-sharpens easily and can be parkerized or polished. I like to use this for forging knives over 7", and with a differential heat treat. This steel has stood the test of time and will not disappoint.

5160 is subject to rust if neglected, but with minimal care is a great choice.



Tom Halloran Knives
Semper 360
Big Sky Country
406-217-7012
tom@tomhalloranknives.com


 
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Updated Fri Dec 18, 2009 11:11am EST